Manufacturing

At Kenosha EPC, we have grown our team to cover a significant number of repeat clients in the manufacturing space and related industries, executing on projects up into the billions of dollars.  We cover all project aspects from conceptual engineering all the way through full fabrication drawings and as-builting.

Data Center Infrastructure

Kenosha EPC has helped design the mechanical infrastructure to serve some of the most cutting-edge data centers in the world.  Our team supported the design of the mechanical systems for the cooling distribution for air side and water side cooling of a state-of-the-art AI supercluster data center in Austin, Texas.  This project included over 30,000 linear feet of data hall cooling distribution piping up to 30”, with chiller plant piping up to 60”.

Battery Manufacturing Facilities

Kenosha EPC has been responsible for engineering and design on multiple battery manufacturing facilities, both EV battery manufacturing as well as multi-day energy storage batteries that supplement the grid.  We have supported these facilities in all engineering disciplines, including:

  • Mechanical
  • Process
  • Plumbing
  • Structural
  • Electrical
  • Controls
Battery Precursor Materials

 Kenosha EPC has been responsible for engineering and design on multiple state-of-the-art facilities producing precursor materials for battery manufacturing, including both Cathode Manufacturing, and a silicon-based Anode Manufacturing Facility.  We have provided engineering and design support in the following areas:

  • Mechanical (incl. FEA analysis of vessels)
  • Process
  • Plumbing
  • Structural
  • Electrical
  • Controls
  • Pipe Stress Analysis
Electronics Manufacturing

Kenosha EPC has been responsible for engineering and design on multiple projects for a satellite-based internet manufacturing facility in Bastrop, TX.  In this capacity we have worked on projects covering the following:

  • EMC / Anechoic Chamber Installation
  • Surface Mount Technology (SMT) Enclosure
  • Wastewater
  • Chemical Storage
  • P&ID As-Builting
Fabrication BIM and Drawing Production

 For trade contractors who don’t have in-house BIM/VDC groups, Kenosha can supplement construction contractors to do Issued for Fabrication (IFF) BIM modeling and coordination, as well as full fabrication drawing production.  We have in-house BIM/VDC teams that manage Revit fabrication spec database and can take an owner/EOR design model and update to full fabrication detailing at LOD350/400.  From there, we produce all necessary fabrication drawings for the contractors to fabricate and install the completed design.

Some features:

  • In-house BIM/VDC management
  • Revit MEP Fabrication databases
  • Highly trained Revit fabrication designers and BIM coordinators
  • Use of EZS-Iso (Revit add-on) for fabrication piping isometrics
  • Full fabrication drawing packages for all trades
  • As-builting (LOD500) of final model from in-house laser-scanning / reality capture